Landoll 6230 Disc Bedienungsanleitung

F-440-0113 01/2013LANDOLL CORPORATION1900 North StreetMarysville, Kansas 66508(785) 562-5381800-428-5655 ~ WWW.LANDOLL.COMModel 6230DiscOperator’s Man

2-4 F-440-0113 EditionSTANDARD SPECIFICATIONSFigure 2-1: Wing Stabilizer and Light Bracket Placement (21' - 29' Models)(Left Half)26 wingsta

STANDARD SPECIFICATIONS2-5Figure 2-2: Wing Stabilizer and Light Bracket Placement (21' - 29' Models)(Right Half)26 wingstab p210-1/4” 10-1/4

2-6 F-440-0113 EditionSTANDARD SPECIFICATIONSFigure 2-3: Wing Stabilizer and Light Bracket Placement (30' - 36' Models)(Left Half)36 wingsta

STANDARD SPECIFICATIONS2-7Figure 2-4: Wing Stabilizer and Light Bracket Placement (30' - 36' Models)(Right Half)36 wingstab p299-3/4”12”36”1

2-8 F-440-0113 EditionSTANDARD SPECIFICATIONSFigure 2-5: Coil Tine Harrow Placement (21' Model)6230-216230-21 harrow placement2-7/8”3”10”3-1/2”12

STANDARD SPECIFICATIONS2-9Figure 2-6: Coil Tine Harrow Placement (23' Model)6230-236230-23 harrow placement2”11-1/8”12-11/16”4”1-5/8”1-1/2”1-1/2”

2-10 F-440-0113 EditionSTANDARD SPECIFICATIONSFigure 2-7: Coil Tine Harrow Placement (26' Model)(Left Half)6230-266230-26 harrow placement p14”6”

STANDARD SPECIFICATIONS2-11Figure 2-8: Coil Tine Harrow Placement (26' Model)(Right Half)4”4”6-3/8”1-1/2”16-1/8”1-1/2”1”11”6”16”4-7/8”6230-26623

2-12 F-440-0113 EditionSTANDARD SPECIFICATIONSFigure 2-9: Coil Tine Harrow Placement (29' Model)(Left Half)6230-296230-29 harrow placement p18”7

STANDARD SPECIFICATIONS2-13Figure 2-10: Coil Tine Harrow Placement (29' Model)(Right Half)6230-296230-29 harrow placement p22”2”16-1/8”7-1/8”8”7

2-14 F-440-0113 EditionSTANDARD SPECIFICATIONSFigure 2-11: Coil Tine Harrow Placement (30' Model)(Left Half)12”14-15/32”6”4”16-1/2”6”16-1/8”6230

STANDARD SPECIFICATIONS2-15Figure 2-12: Coil Tine Harrow Placement (30' Model)(Right Half)6230-306230-30 harrow placement p212”14-15/32”6”4”16-1

2-16 F-440-0113 EditionSTANDARD SPECIFICATIONSFigure 2-13: Coil Tine Harrow Placement (33' Model)(Left Half)7-1/2”29-3/16”3”4”15-1/2”16-1/8”10”4

STANDARD SPECIFICATIONS2-17Figure 2-14: Coil Tine Harrow Placement (33' Model)(Right Half)7-1/2”29-3/16”3”4”18”16-1/8”4”6230-336230-33 harrow pl

2-18 F-440-0113 EditionSTANDARD SPECIFICATIONSFigure 2-15: Coil Tine Harrow Placement (36' Model)(Left Half)1-1/2”12”16”16-1/8”1-1/2”8”8”28-15/1

STANDARD SPECIFICATIONS2-19Figure 2-16: Coil Tine Harrow Placement (36' Model)(Right Half)20-7/16”1”12”16”16-1/8”1-1/2”6230-366230-36 harrow pla

2-20 F-440-0113 EditionSTANDARD SPECIFICATIONSPage Intentionally Blank

3-1Chapter 3Assembly InstructionsIt is very important that your new 6230 Disc be properly assembled, adjusted and lubricated before use. Illustrations

3-2 F-440-0113 EditionASSEMBLY INSTRUCTIONSFigure 3-1: Frame and Hitch Assembly Installationframe and hitch assyWING NUTHOSE HOLDERCLAMP3/8-16 HEX NUT

ASSEMBLY INSTRUCTIONS3-36230 Disc Frame and Hitch AssemblyIMPORTANTRead all safety precautions at the front of the section before attempting any of th

F-440-0113 Edition iTable of Contents1 Introduction2 Standard Specifications3 Assembly Instructions6230 Disc Frame and Hitch Assembly . . . . . . . .

3-4 F-440-0113 EditionASSEMBLY INSTRUCTIONSFigure 3-2: Leveler Assembly Installationleveler assembly1N FLAT WASHER5/16 X 2-1/2 SPRINGSLOTTED PINLEVELE

ASSEMBLY INSTRUCTIONS3-5Leveler Assembly1. Install a hardened steel wear bushing in the leveler L link (See Figure 3-2.)2. Attach the leveler L link t

3-6 F-440-0113 EditionASSEMBLY INSTRUCTIONSFigure 3-3: Manual Leveler Installationmanual leveler assembly1/4 ZERK FITTINGLEVELER TUBE5/8-11 HEX LOCK N

ASSEMBLY INSTRUCTIONS3-7Manual Leveler1. Using the manual leveler, screw the leveler tube onto the leveler screw assembly (See Figure 3-3.) Initially

3-8 F-440-0113 EditionASSEMBLY INSTRUCTIONSFigure 3-4: Hydraulic Leveler Installationhyd leveler assembly3-1/2 X 6CYLINDER1/2-13HEXLOCK NUT1/2-13 X 2H

ASSEMBLY INSTRUCTIONS3-9Hydraulic Leveler (Option)1. Thread a 1-1/2-6 hex nut onto the leveler screw assembly (See Figure 3-4.) Initially leave approx

3-10 F-440-0113 EditionASSEMBLY INSTRUCTIONSFigure 3-6: Hydraulic Depth Stop Assembly Installationdepth stop assembly5/16-18 X 4 HEXHEAD CAPSCREWDEPTH

ASSEMBLY INSTRUCTIONS3-11Hydraulic Depth Stop Tube Assembly1. Lay the depth stop tube assembly on top of the center frame. Insert a 5/8-11 x 3 hex hea

3-12 F-440-0113 EditionASSEMBLY INSTRUCTIONSFigure 3-7: Electronic Depth Stop Installationelec depth controlFLAT TOP BALL JOINT1/4-28 X 4-1/2 ALLTHREA

ASSEMBLY INSTRUCTIONS3-13Electronic Depth Stop (Option)1. Attach the electronic depth control mounting bracket to the middle cross bar of the center f

ii F-440-0113 EditionLeveling (Front-to-Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-14 F-440-0113 EditionASSEMBLY INSTRUCTIONSFigure 3-8: Fold Cylinder Mount Installationfold cyl bracket5/8-11 HEXLOCK NUTFOLD CYLINDERMOUNT5/8 X 4 X

ASSEMBLY INSTRUCTIONS3-15Fold Cylinder Mount1. For 21’-23’ models, assemble the fold cylinder mount to the rear cross bar where the center rear gangs

3-16 F-440-0113 EditionASSEMBLY INSTRUCTIONSFigure 3-9: Disc Gang Installation3/4-10 X 2 HEXHEAD CAP SCREWLEFRIGHT REAR CENTERFRAME DISC GANGASSEMBLY

ASSEMBLY INSTRUCTIONS3-17Center Frame Tires1. Install the tire and wheel assemblies on the center section.Disc GangsDANGER1. Attach the disc gang ass

3-18 F-440-0113 EditionASSEMBLY INSTRUCTIONSFigure 3-10: Wing Frame Installation3/4-10 X 2 HEX HEADCAP SCREWRIGHT WING FRAMEFRONT GAUGEWHEEL ASSEMBLY1

ASSEMBLY INSTRUCTIONS3-19Wing Frames1. Place the wing frames on top of the wing gang assemblies and attach using 3/4-10 x 2 hex head cap screws and he

3-20 F-440-0113 EditionASSEMBLY INSTRUCTIONSFigure 3-11: Lift Hydraulic Installation (21’ Model)lift hyd assy 21’ op(A)(B)(G)(H)(E)(F)(C)(D)FRONTOFMAC

ASSEMBLY INSTRUCTIONS3-21Figure 3-12: Fold Hydraulic Installation (21' Model)fold hyd assy 21’ op(A)(B)(G)(H)(E)(F)(C)(D)FRONTOFMACHINEPLUG PORTS

3-22 F-440-0113 EditionASSEMBLY INSTRUCTIONSFigure 3-13: Lift Hydraulic Installation (23' Model)lift hyd assy 23’ op(A)(B)(G)(H)(E)(F)(C)(D)FRONT

ASSEMBLY INSTRUCTIONS3-23Figure 3-14: Fold Hydraulic Installation (23' Model)fold hyd assy 23’ op(A)(B)(G)(H)(E)(F)(C)(D)FRONTOFMACHINEPLUG PORTS

1-1Chapter 1IntroductionThe Landoll 6230 Disc is a quality product designed to give years of trouble free performance. By following each section of th

3-24 F-440-0113 EditionASSEMBLY INSTRUCTIONSFigure 3-15: Lift Hydraulic Installation (26' Model)lift hyd assy 26’ opSLAVEMASTERSLAVEMASTER(G)(C)(

ASSEMBLY INSTRUCTIONS3-25Figure 3-16: Fold Hydraulic Installation (26' Model)hyd assy 17’ op(E)(A)(B)(F)(N)(M)5/16 X 2-1/2 SPRINGSLOTTED PIN1-1/4

3-26 F-440-0113 EditionASSEMBLY INSTRUCTIONSFigure 3-17: Lift Hydraulic Installation (29' Model)lift hyd assy 29’ op(A)(B)(C)(D)(I)(J)(K)(L)(M)(N

ASSEMBLY INSTRUCTIONS3-27Figure 3-18: Fold Hydraulic Installation (29' Model)fold hyd assy 29’ op(Q)(R)(W)(X)(U)(V)(S)(T)FRONTOFMACHINEPLUG PORTS

3-28 F-440-0113 EditionASSEMBLY INSTRUCTIONSFigure 3-19: Lift Hydraulic Installation (30' Model)lift hyd assy 30’ op(A)(B)(C)(D)(I)(J)(K)(L)(M)(N

ASSEMBLY INSTRUCTIONS3-29Figure 3-20: Fold Hydraulic Installation (30' Model)fold hyd assy 30’ op(A)(B)(C)(D)(I)(J)(K)(L)(M)(N)(O)(P)(E)(F)(G)(H)

3-30 F-440-0113 EditionASSEMBLY INSTRUCTIONSFigure 3-21: Lift Hydraulic Installation (33' and 36’ Models)lift hyd assy 36’ op(A)(B)(C)(D)(I)(J)(K

ASSEMBLY INSTRUCTIONS3-31Figure 3-22: Fold Hydraulic Installation (33' and 36’ Models)fold hyd assy 36’ op(A)(B)(C)(D)(I)(J)(K)(L)(M)(N)(O)(P)(E)

3-32 F-440-0113 EditionASSEMBLY INSTRUCTIONSHydraulic InstallationNOTERefer to See Figures 3-11 thru 3-22 for lift and fold hydraulic diagrams for eac

ASSEMBLY INSTRUCTIONS3-33Figure 3-24: Light and SMV Bracket Installation (Prior to August, 2013)elect assyMAIN WARNINGLIGHT HARNESSWING STABILIZERU-BO

1-2 F-440-0113 EditionINTRODUCTIONNotes

3-34 F-440-0113 EditionASSEMBLY INSTRUCTIONSFigure 3-25: LED Light and SMV Bracket Installation (After August, 2013)m177034 elect opNOTE: LED LIGHTS,

ASSEMBLY INSTRUCTIONS3-35Figure 3-26: LED Light and SMV Harness Wire Designations (After August, 2013)LED Light and SMV Bracket Installation (After Au

3-36 F-440-0113 EditionASSEMBLY INSTRUCTIONSFigure 3-27: Rear Tow Hitch InstallationRear Tow Hitch (Option)1. Attach the rear tow hitch assembly to th

ASSEMBLY INSTRUCTIONS3-37Figure 3-28: Rear Tow Hitch Hydraulic Installationm142672 op3/4-16 MALE COUPLER3/8 X 318 HOSEASSEMBLY1/2-13 HEX LOCK NUT3/4-1

3-38 F-440-0113 EditionASSEMBLY INSTRUCTIONSFigure 3-29: Harrow Installationgeneral harrow assemblyHARROW ASSEMBLY3/4-10 X 9 HEX HEADCAP SCREWSUBFRAME

ASSEMBLY INSTRUCTIONS3-39Harrow InstallationSee Figures 2-5 thru 2-16 for harrow placement dimensions.3-14.11. Assemble subframe arm tube over rear fr

3-40 F-440-0113 EditionASSEMBLY INSTRUCTIONSRear Jack Installation (Option)A rear jack assembly is available for use on the rear of the Disc. This is

ASSEMBLY INSTRUCTIONS3-41Notes

3-42 F-440-0113 EditionASSEMBLY INSTRUCTIONSPage Intentionally Blank

4-1Chapter 4Operation and MaintenanceDANGERDANGERWARNINGDANGERDANGERCAUTIONNever allow anyone to ride on the 6230 Disc at any time. Allowing a p

2-1Chapter 2Standard SpecificationsMODELNO.WORKING WIDTHTRANSPORTWIDTHTRANSPORTHEIGHTBLADEDIAMETERNO. OF BLADESNO. OFBEARINGSTIRE SIZEAND PLYSPINDLESI

4-2 F-440-0113 EditionOPERATION AND MAINTENANCETractor PreparationThe Landoll 6230 Disc is designed to be pulled by tractor equipped with a double lip

OPERATION AND MAINTENANCE4-3Attaching To The Tractor1. Align the tractor drawbar with the machine. Raise or lower the disc ring hitch, as needed, usin

4-4 F-440-0113 EditionOPERATION AND MAINTENANCE2. The hydraulic system is not filled with oil and should be purged of air before transporting and fiel

OPERATION AND MAINTENANCE4-5Hydraulic Fold System1. The disc is equipped with a hydraulic fold system to raise and lower the wing frames for narrow tr

4-6 F-440-0113 EditionOPERATION AND MAINTENANCE5. To fold/unfold the disc, find a level area large enough to accommodate the disc when it is fully unf

OPERATION AND MAINTENANCE4-7General Operation1. The horsepower requirements are typically 8-10 horsepower per foot of cut. This will vary widely due t

4-8 F-440-0113 EditionOPERATION AND MAINTENANCELeveling (Side To Side)Leveling the disc from side-to-side, involves leveling the center section side-t

OPERATION AND MAINTENANCE4-910. To raise or lower the wing cylinders, adjust the anchor bolt that goes through the wing frame at the base end of the w

4-10 F-440-0113 EditionOPERATION AND MAINTENANCEFigure 4-11: Hydraulic Leveler Gauge AdjustmentHydraulic Leveler Gauge AdjustmentIf a unit is equipped

OPERATION AND MAINTENANCE4-11Variable Ratio AdjustmentThe leveler is also equipped with a variable ratio adjustment. This is located at the rear of th

2-2 F-440-0113 EditionSTANDARD SPECIFICATIONSTable 2-1: General Torque SpecificationsLANDOLL CORPORATIONGENERAL TORQUE SPECIFICATIONS (REV. 4/97)THIS

4-12 F-440-0113 EditionOPERATION AND MAINTENANCEHitch Adjustment1. It is important for the disc to maintain a proper draft line with the tractor to do

OPERATION AND MAINTENANCE4-13Scraper AdjustmentThe disc is equipped with rigid scrapers at regular spools with dual scrapers at the disc bearings.Figu

4-14 F-440-0113 EditionOPERATION AND MAINTENANCECoil Tine HarrowThe coil tine harrow is an optional attachment used for additional soil and residue le

OPERATION AND MAINTENANCE4-15Figure 4-16: Harrow Adjustment and Settings21”RECOMMENDEDHARROW SETTINGSharrow settingsHARROW GANG BAR PLATEHARROW ADJUST

4-16 F-440-0113 EditionOPERATION AND MAINTENANCE3. Adjust the harrow gang bar plate (p/n 154993) angle by removing 1/2-13 x 1-1/4 round head square ne

OPERATION AND MAINTENANCE4-17Front Gauge Wheels1. The disc is equipped with castering gauge wheels at the outer front corners of each wing. These gaug

4-18 F-440-0113 EditionOPERATION AND MAINTENANCEDisc Blades1. The 6230 disc is equipped with full concavity disc blades on both front and rear. This i

OPERATION AND MAINTENANCE4-19Wheel Bearing Maintenance Wheel bearing maintenance should be performed at the beginning of every season of use. Check th

4-20 F-440-0113 EditionOPERATION AND MAINTENANCETransport1. Check and follow all federal, state, and local requirements before transporting the disc.2

OPERATION AND MAINTENANCE4-217. Check that tires are of proper size, load rating, and inflated to manufacture specifications before transporting. Chec

STANDARD SPECIFICATIONS2-3Table 2-2: Hydraulic Fitting Torque SpecificationsLANDOLL CORPORATIONHYDRAULIC FITTING TORQUE SPECIFICATIONS 37o JIC, ORS, &

4-22 F-440-0113 EditionOPERATION AND MAINTENANCEFigure 4-21: Lubrication ScheduleTable 4-1: Lubrication TableLUBRICATION TABLEITEM DESCRIPTION NO. OF

OPERATION AND MAINTENANCE4-23Lubrication Maintenance1. Table 4-1 specifies the number and the period of lubrication points on the 6230 Disc. Proper ma

4-24 F-440-0113 EditionOPERATION AND MAINTENANCENotes

5-1Chapter 5Troubleshooting GuideThe Troubleshooting Guide, shown below, is included to help you quickly locate problems that can happen using your 62

5-2 F-440-0113 EditionTROUBLESHOOTING GUIDEWHEEL BEARING FAILURE Triple-lip seals not installed correctly Install seals with the lips pointing outward

Equipment from Landoll Corporation is built to exacting standards ensured by ISO 9001:2008 registration at all Landoll manufacturing facilities.Model